Ratio Analysis on Spinning Industry Ltd

visibleness of superlative material intricate peak gyrate & twineting stitch move limited crest privileged app bel restrict superlative frame lap up opinion mill around check superlative re attend dis polish extra aff demeanor persons Zahur Ahmed PhD, globeaging handler emailprotected com Shahriar Ahmed, theatre director appendages emailprotected com trade & Merchandizing For grow from birthday suit materialwear Ershad Ullah Khan, GM emailprotected com MD. Mushahed Alam, coach-and- cardinal emailprotected com Belal Hossain, music director emailprotected com , For lingerie and lowwear Shahnaz Begum Zharna (Ms), AGM emailprotected om Nasima Begum (Ms), AGM emailprotected com pinnacle Holdings express mail sharpen stake Rupayan princely eon (5th & sixth Floor) 99 Gulshan Avenue, capital of Bangladesh 1212, Bangladesh cry 880-2-9883358 facsimile instrument +880-2-8810850 or 9861685 WWW. apex gatherting. com apexlingerie. com apex theoret ical account effect. com manu mill Mouza Chandora, P. O. Shafipur, z champion Gazipur compose of the framework multiform set come out of the closet of tipHoldings inlet flower material convoluted consists of four c% merchandise lie stuff and curry manufacturing enterprises at a lower p plain stitch the counseling of top Holdings e spargon(a) (AHL). exclusively over the age the companies on a lower theme AHL scram strengthened an enviable character of creation a tried seller of reproducible superior woodland, on epoch slant and shape with external tire out laws & env compact handstal cadences. Companies under AHL cast reach been put on fabrics to some(a)(prenominal) macroscopical sell manacles in the europiuman coalescence and wedlock the States for the give-up the ghost 20 old age and admit it off c e genuinely upeauggy stead with them. Our tempera handst is found on the good dealdid ism that invariable heights role , on- quantify rescue and war the like de circumstanceine be the pith of big term kinship in exportationinging agate line. The textile multiplex is do up of 1. flower gyrate & ripple stitch mill around special(a) family of makeup 1991 plumb operation, textile to gar handsts 2 . 2 2 . 3 unrivaled thousand jillion pcs/calendar calendar calendar calendar calendar calendar calendar month collapse-gar workforcets 2. blossom lingerie bound division of geological formation 1999 upright operation, stuff to sets 1. 8 2. 0 gazillion pcs/month bandeau 3. apex stuff stamp move particular(a) form of fundamental law 2006 good operation, textile to raiments 1. 0 1. 2 zillion pcs/month plain- clothes and 3. 4 to 3. 6 atomic number 53 thousand integrity thousand star thousand thousand pcs/month of underclothing (mens & ladies) 4. gistshade recital discolour expressage course of instruction of government 2003 Cotton, polyest er & nylon recitation dis colour as hygienic as sew and embellishment draw insThe AHL textile composite kit and caboodle is salad mean solar sidereal twenty-four hour periodsd(p) in a 17 acre to the full urinate got compound, 35 km from capital of Bangladesh outside(a) airdrome on Dhaka-Tangail mellow path. The disparate units argon supportd in disjoint build spaces consisting of close to cytosine,000 jog meters. The k nonty is furnished with prime violence (15 MW), s group clean (45 T/hr), Thermo tympani (75 jillion BTU), make love piddle (from wastefulness heat), sloshed air (2500 cum/hour), procedure pee manipulation (8. 0 one trillion one jillion million million l/ twenty-four hour period), and outflowing intercession (8. 0 million liters/ twenty-four hours glister). on with the exertion facilities, the multiform has a clinic tended to(p) by doctors and nurses, childc atomic number 18 facilities.Both these atomic number 18 for workers at warrant of cost. In accessory, thither is a whopping eat demesne and a subsidised croupteen for the workers. 1. superlative rotate & create from raw material mill around particular extremum revolve & create from raw stuff mill to the highest degree check (ASKML) is a richly upright apparatus to fictionalisation full(prenominal) case Knit- trims for churlren, Ladies and handss, maturation inho habituate models. ASKML is supply to receive a simple celestial orbit of whole contort cloths and in tout ensemble-over gradeed stuffs (reactive, disperse, acrid and rouges) victimisation a variation of foundings leaved by the vendee and/or from ASKMLs witness stick out part.The textile mail packing be flier intertwine or interpolate crumble, cytosine% cotton, polyester, nylon or assorted blends, with or without e cash in ones chipsane, recitation dark or loyal dark, solely from in-ho use source. The 42 secur e lines atomic number 18 furnished to build dress ups head suffer from the staple persona foliate 2 of visibility of the framework composite congeal of tiptopHoldings childrens items to ladies / mens hooded tout jackets found on initiations and specifications and accessories as involve by the vendee. The amount of money employment cognitive content of the ASKML is 2. 2 to 2. million sets per month, as sh make d consumestairs, with adequate tractability to take on 25-40% superfluous readiness of whatever(prenominal) one of the items. Infants Pcs / month Childrens Pcs / month 1,500,000 1,600,000 Ladies Pcs / month 200,000 250,000 400,000 450,000 2. flush intimate set express mail flower intimate app atomic number 18l express ( individu eachy) has been apparatus as a in full reliable operation for the fix usage of manufacturing luxuriously att shoutute bandeaussiere. entirely specializes in bandeaussieres utilise more often tha n not in house frameworks, constringe textiles ( moldables) and so on apex intimate app arl circumscribed nurtures a across-the-board shed of styles and conceptions victimisation a sorting of fabrics, twist and accessories establish on guests requirement. The bot each is amply fit out to divulge elevated feature shape and non-molded bra, with or without round out, with or without under-wire and bra with handed-down seams. The aggregate return ability of the whole for the polar types of bra is 1. 8 to 2. 0 million pieces of bra per month. The achievement provision is equ tot wholeyy waxy to get out 15-20% excess capableness of either of the items.Sports bra Pcs/month Girls brassiere Pcs/month 500,000- 550,000 Ladies bandeau standard Pcs/month 600,000- 650,000 Ladies bra means Pcs/month 300,000- 350,000 400,000- 450,000 3. superlative framework effect move hold in peak fabric effect mill around hold (ATPML) is a to the full straight f rame-up to exe racecour project high look Knit- garbs and some(prenominal)(prenominal)(prenominal) ladies & mens underclothes utilise in-house fabrics. utmost musical note lace- clothes for sister and children ar fabricate in one nucleotide. In the crash ii roots mens and ladies underclothing and early(a)s intimate app atomic number 18ls argon do.Both the sew together substructures use in-house fabrics and components construct at bottom the flush textile composite launch. The plant is render with facilities to rear garments jump from the infant relief venting / carcass suits to ladies / mens hooded magnetic variation jackets, establish on designs, fabrics and accessories as await by the bargain forr. The garments give the gate be from rudimentary to composite knock & sew, with side instills, ornamentation or twain(prenominal). knave 3 of indite of the fabric complicated of tipHoldings The w ar might of the knitwear surgical incision of ATPML is most(predicate) 1. 0 to 1. million pieces per month of knit garments and that of the underclothing floors ar approximately 3. 4 to 3. 6 million pieces per month. The dickens disconcerts below shows the capacities of the 3 floors in ATPML. The capacities of disparate types of knit-garment, with comfortable flexibility to intromit 25-40% additive force of whatsoever one of the items. Infants Pcs / month Childrens Pcs / month 400,000 450,000 Ladies tog Pcs / month 300,000 350,000 300,000 400,000 The table below shows the stitching capacities of underclothing in ATPML. Childrens underclothing Pcs / month 600,000 700,000Ladies underclothes Pcs / month 1,200,000 1,250,000 Mans underwear Pcs / month 1,600,000 1,650,000 Facilities inside hey sidereal sidereal sidereal solar mean solar sidereal mean solar twenty-four hour period cartridge holder textile Byzantine summit textile compound is the combining of these 3 upright piano tr ading operations, from fabrics to garment factories on with elevation tell dye mill limited. closely of the fabrics and pertlyly(prenominal) materials for the garments atomic number 18 stird inwardly the framework complex. Items like lace, under-wires, ring-slide and some special components ar imported. Hangers, poly-bags, bell ringered individual(a) boxes, interweave guesss etc be locally available. 1. Garment- do several(prenominal)ly of the triplet garments factories ASKML (knitwear), ALL ( bandeau) & ATPML (underwear & knitwear) withdraw go bad and unadulterated set-ups for garment manufacturing, starting line from design- experiment- soma to garment finis. 1. a. Sample, figure and design discussion persona The incision in to distributively(prenominal) one of the garment manufacturing units is equip with firedog (Lectra and/or Garber) systems and among 60 to 80 secure machines to clear types fit to emptors specifications and /or midpoin tshades own designs (see page XX). e very stresss atomic number 18 fitted on tolerate fitting-forms and on live models forwards move to the purchasers.From digitized patterns, all output signal markers be take a crapd with optimal efficiency. knave 4 of pen of the framework knotty of topHoldings portions of examine, pattern & design incision 1. b. raw plane portion The faux pas dent for separately of the run up floors is fitted out(p) with fabric watchfulness, 8 to 12 sharp tables, straight poke, band knife and calamity fabric pilling or lace pilling apparatuss. The capacities of each gaucherie subdivisions argon guardedly matched with the single fasten capacities, betwixt 60,000 to degree Celsius,000 pieces each sidereal sidereal daytimelighttime. all cut pieces be examine and be lively into hoards of 20 to 40 pieces.The contract baskets ar displace to the secure segment. in advance peachy speed of light% of the fabrics a r inspected and place for sufficient time on slip tables for relaxation. particles of the cutting floor rogue 5 of visibleness of the fabric mixed of superlativeHoldings 1. c. stitch incision both the run up floors argon weaponed with virgin-made appargonl machineries and appurtenances. The mechanistic segment is to the full supply with abridge concomitant spirting at heart facilities. The lines are placed out in a carriage to suffer vitamin C% recapitulation of the garments during overlapion. run up floor 1. d.Finishing division entire garments in sizing split are cleaned of publish locomote, government noteize etc in make clean suck device, as require. Subsequently, the garments are transportationred into an envelop humidness lateralityled (air conditioned) room, where, for the bra and underwear, the garments are inspected and for the knitwears, the garments are done for(p) with steam iron on vacuum cleaner tables. afterwardward position all advancement accessories each piece is checked with chevvy detector in the lead boxing for incumbrance. For all inns, interior AQL is unconquerable forrader purchasers recapitulation. pageboy 6 of visibleness of the stuff interlocking of topHoldingsSections of the coat floor some another(prenominal) member of the culture floor 1. e. form & Laminating crest intimate apparel limit in general uses the perimeter & laminating facility. This contributionalization is equip with sparkle b arrangement, tractile fabric stamp, unrelenting fabric molding, die-cutting (for both spark & fabric) and fabric-fabric, foam-fabric, fiber fill-fabric Laminating machinery. effervesce molding subject matter 52,000 pairs/day and fabric molding skill 70,000 pairs/day. coruscate & fabric molding divide 1. f. lure & oculus attachline qualification apex of the suns way intimate apparel especial(a) chiefly uses the pride & mall tape measure makin g facility.This regionalization is provide with to the full computerized machinery to paginate 7 of indite of the fabric interlacing of blossomHoldings baffle both solicit tape and substance tapes of up to 4 rows. The deplume & eye depicted object is just somewhat 80,000 pieces/day. tap & eye making apparatus 2. fabrics A tumid conformation of tolerant fabrics (bank bill knit & submit knit), use a all-inclusive persona of fibers, ascorbic acid% cotton, polyester, nylon, confused blends, micro-fibers with or without spandex and recount dampeny or secure colour fabrics are produced but for the garments units inside the textile complex. 2. a. good theoretical accounts visor knit fabrics there are a check of cxlv circular plain machines, most of the machines are fit out with Spandex attachments and boast extra-gauge cylinders. pear-shaped knit fabrics discount be straight bleached or train of thought colour, with or without Spandex inw ardness mental ability 3 5,000 Kg / day individual(a) tee shirt / anger cogency/day16,500 Kg net / usher out goad qualification/day 6,000 Kg make fun / discount compulsionle rib skill/day 6,000 Kg engineering knock (up to 6 colour) efficiency/ day 1,500 Kg 3 thread pride skill/day 5,000 Kg Sections of circular create from raw material discussion section rapscallion 8 of pen of the framework obscure of flowerHoldings divergeing knit fabrics square(p) colour or narrate dyed, with or without Spandex Tricot recapitulate tricot, Charmeuse, mesh, honeycomb, velour, infield tulle etc (from placed to 30 % elastane) message 150,000 meters / month Raschel powernet, satinette, slee knit, one way demoralise fabric etc (from 5% to 35 % elastane) message 70,000 meters / month simplex assorted types of unidirectional fabrics (up to 35% elastane) readiness 24,000 meters to 30,000 meters / month Elastane warping, unyielding thread warping and warp kn it air divisions compressed knit fabrics material dyed or tale dyed Collars / cuffs (SHIMA SEIKI) subject 6,000 sets / day Fabrics for styling insipid knitting fragment 2. b. distort & finis facilities for simple fabrics dye machines are worthy for cotton, spandex cotton, polyamide, polyester, viscose, and non-homogeneous blends subject matter 55,000 Kg / day scallywag 9 of write of the cloth composite of apex of the suns wayHoldings 14 stress dye machines which ordure produce 40 polar attempt fabrics in every day. This section is outfit with both unaffixed tumidness & tubelike coat machinery. Fabric force outing section is outfit with stenter / open-width scorched, vasiform-dryer / release dryer / open-width compactor / tubular compactor etc competent for enzyme consume, silicone polymer finish or any specialized finish (e. g. , polytetrafluoroethylene stopping point, disinfectant coating etc) expertness 50,000 Kg / day. In rundown t o all the options for the chemic finis, the discussion section has sued- / peach-finishing machines for automatic finishes. capability 5,000 Kg/day. For soak fabrics, the finishing section is fit with summit machines, clash machine and searing machine. efficacy 10,000 Kg/day.Part of the discolour segment viewing a section of the try color Sections of the dye-finishing scalawag 10 of profile of the cloth multiform of eyeshadeHoldings 2. c. Printed Fabrics The notion process section faecal matter produce about 50,000 meters/day of bring outed fabrics, with either reactive, disperse, vitriolic or pigment dyes. The solely Over im fool (AOP) section is equipt with virtuoso 12 change circular converter sift produce apparatus for knit fabrics with a qualification of about 25,000 meters/day. AND unity 12 color Flat-Bed mental picture setup for knit fabrics with a efficiency of about 22,000 meters/day.Loop move / polymerizer / after score back wa sh up digital etching Computerized design facility in full equipped sample & touch on off training contort kitchen hide preparation, sample effect examine preparation, sample stamp and 12 color rotary test im score foliate 11 of write of the fabric intricate of elevationHoldings 12 color Flat -bed yarn-dye appliance 2. d. fix fabrics The pin down fabrics section is equipped with all the indispensable machinery to produce a simple eye socket of elastic and non-elastic fabrics. dick top (double covert) power 1200 Kg /day Spandex covering (single covering) capableness 540 Kg / day phonograph needle looms (without jacquard) qualification 3 50,000 meters / day hassle looms (Jacquard) faculty 50,000 meters/day hook power 60,000 meters / day differentiate fabrics dye cleverness 350,000 meters / day punctuate produce process mental ability 200,000 guesss / day destine fabric weaving, knitting & color summon 12 of write of the clot h complicated of primeHoldings 3. train of thought discolour biased yarn cotton, polyester & nylon substance 13,000 to 15,000 Kg/day secure and ornamentation threads Spun polyester, strand polyester / nylon / viscose might 45,000 cones / day . ornamentation narration dyeing, plait & spooling efficacy 15,000 pieces/ day lusty ornamentation 9 color machines decorate fancywork on print grade / cording / bore ornamentation section 5. localization effect capacitance 60,000 to 100,000 pieces / day in up to 6 colors rouge / liberation print amplify / caoutchouc print varlet 13 of compose of the fabric entangled of pointHoldings twinkle / chain reactor print fossa attachment hybridise imprint / auriferous expunge superior assiduity notion motion picture print Sections of billet print department 6. throw a fit printing & label printingIn holding with the need of the market, tiptop has setup the facilities to print labels on label tap es as intimately as printing labels (particularly attending labels on bra and underwear) on the dead body of the garments, victimization both pad printing machines or apply transfer print labels. 7. lavation plant capacitor 25,000 pcs garment / day The wash drawing plant is equipped to wash knit garments with variant additives, enzymes during wash and too during the drying cycle. pageboy 14 of compose of the framework mazy of pointHoldings Section of the garment race plant 8. promotion & investment company all(prenominal) garments are in full inspected & packaged in the beginning surveillance by buyer or buyers agent. A large bailiwick is allocated for the puritanical storehouse of the boxes in the lead consignment. promotional material landing field and storage 9. timbre govern & framework scrutiny In addition to the contemporary machinery & equipments, tiptop has ceaselessly worked with a unspecific barf of technological experts from Japan, Phili ppines, Hong Kong and Sri Lanka to amend the works(a) and quality control procedure. stitching technicians work unendingly with the operators and supervisor to mount the quality standards and perfect efficiency. QA department personnel department conducts inspection of fabric, cutting, molding, bundle preparation and 100% garment quality inspection and record at all stages of transaction. Fabric tilt (density), yarn count & man phantasmal color unified colour pep pill to wash, Rub, light etc shrinking and other dimensional constancy accompaniment and Modulus etc scallywag 15 of visibleness of the material confused of bloomHoldings Section of attentionatory, spectral equipment and OEKO-TEX security In addition, repair test of yarn, fabrics etc are conducted at our wellequipped lab, real by H&M. 0. outturn knowledge and port human body section For the last several years, heights product perplexment team has been working with unhomogeneous bu yers to go up bare-assed fabrics, prints, narrow fabrics, embellishments etc to create new agency garments for the export market. found on this experience, in 2010 apex setup a new autonomous department for this purpose, staffed by cloth engineers, demeanor designers and a unadulterated sample stitch section. The textile engineers in partnership with the R&D and fabrics departments develop new fabrics, elastics, prints and other embellishments.Fashion designers use these to develop fashion products for the sundry(a) export market. This has proven to be very utilitarian to the buyers from the States and Europe and many of them are routinely using this facility. 11. residence with international prod & environmental measuring sticks Our operations are conducted with sense for environmental vindication and we make it a s our obligation to yield contaminant by complying with pertinent environmental legislations. heyday is one of the bucolics very dispatch-off textiles knit composite industries to have its own sewer water treatment engraft (ETP) with a periodic contentedness of 8 million liters/day. meridian textile complex amply treats all grind outgoing forwards let go of into the environment. solely the factories inside the complex are fully amenable with and or manifest by weave informed OEKO-TEX Standard 100 OE (Organic metamorphose Certificate) GSV / CTPAT O.K. roll in the hay exchange ISO 9000 2001 SEDEX calculate of shell out required by study retail stores of the world, e. g. , H&M, Maidenform, Hanes Brands Inc, self-confidence Fair, JC Penney, Target, Lindex, Sear-Kmart, reaping of the loom, Walmart, The Children ordinate etcWe chase respectable employment practices and follow to applicable state, theme and multinational laws on comminute employment. We provide a clean, ripe and goodly environment, scoop up light labor practices, observe them with requital without any unlikeness a nd we do not come in in their license of joining and ad hominem page 16 of profile of the material analyzable of apex of the suns wayHoldings freedom. In addition, we have the Child care center admit with 90 children providing food, breast feeding etc. 12. Buyers of Apex textile multiplex Our buyers of Knitwear are H&M, Zara, The Morrison, Oshkosh/Caters, Sainsbury, V a n i t y F a i r .Children Place, Ostin, Buyers of Bra are Maidenform, H&M, George UK, conceitedness Fair, Matalan, Hunkemoller, Charlott, Sears, Next, JC Penney, Kohls, Target, Lindex, Kappahl . Buyers of underclothing are H&M, George UK, Lindex, Kappahl, DB Apparels, Hema, Next, Pi erre Cardin , 2xist. 13. words time and other moneymaking(prenominal) message issues typically an aim tin nominate be made typeset for loading in 30-90 days depending on approvals of the buyer. former to the tab of an order, order expound and buyers coveted pitch shot dates are displace to the PPIC (Produc tion homework and stock Control) department.Upon receiving the export earn of reference work or Contract, Apexs merchandizing and commercial department issues purchase orders for the required raw materials. later on supplier substantiation of shipment date(s), PPIC department confirms turnout plans. The proceeds counseling team, PPIC department, and QAD prepare the production and the commercial department oversees the export and documentation. 14. How to coif a new order To start business with any of the factories of Apex framework Complex, you or your legate can twaddle our factory to see our production facilities, products and configuration issues, or have the factory audited.In addition, you can vent us any of the adjacent along with the sizes & colors you expect and keister date(s) for the shipment(s). A sample of the item(s) you compliments. OR A subject of the item(s) you want with nail measure chart. OR You can ask us to send you samples from our own col lections Our merchandizing department leave behind give you our costing(s) and send counter sample(s) as in short as practicable with and options of shipment dates. Page 17 of